Sugarcane Bagasse Rice Husk Particle Board (Particleboard) Pb Production Line
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| Customization: | Available |
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| After-sales Service: | 1 Year |
| Warranty: | 1 Year |
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Basic Info.
- Model NO.
- MH-PB
- Product Type
- Bagasse Rice Husk Particle Board Making Machine
- Automatic Grade
- Automatic
- Power Source
- Electric
- Application
- Particle Board Production
- Condition
- New
- Customized
- Customized
- Name
- Particleboard Production Line
- Raw Materials
- Bagasse /Rice Husk
- Size
- 4*8feet /6*9feet
- Capacity
- 700m3/Day
- Trademark
- MINGHUNG
- Origin
- China
- HS Code
- 846594
- Production Capacity
- 30 Sets /Year
Packaging & Delivery
- Package Size
- 8000.00cm * 5000.00cm * 1500.00cm
- Package Gross Weight
- 450000.000kg
Product Description
Bagasse Rice Husk Particle Board
Sugarcane Particle Board Introduction
Rice Husk Particle Board Introduction
Bagasse, as a by-product of the sugar industry, is rich in cellulose and lignin and has the potential to be used as a raw material for particleboard production
Advantages by Sugarcane bagasse materials:
- The raw materials are renewable, reducing wood consumption and being environmentally friendly and sustainable.
- The production cost is relatively low (10% to 20% lower than that of wood particle board).
- The formula can be adjusted (such as adding flame retardants and fungicides) to enhance functionality
- The production cost is relatively low (10% to 20% lower than that of wood particle board).
- The formula can be adjusted (such as adding flame retardants and fungicides) to enhance functionality
Application of Bagasse Particle board:
Furniture manufacturing: Cabinet bodies, drawer bottom plates, etc. (Surface veneering treatment is required).
Architectural decoration: partition boards, ceiling base materials.
Packaging industry: Replace wooden crates, pallets, etc.
Other uses: Exhibition display boards, DIY materials, etc
Rice husks are the main by-product of rice processing, with a global annual output of approximately 120 to 150 million tons. Traditional disposal methods are mostly incineration or landfill. However, they are rich in silicon dioxide (about 15% to 20%) and cellulose, and can be used as raw materials for particleboard, fiberboard or composite materials, thus having environmental protection and resource utilization
Advantgaes of Rice husk Particle board:
Environmental protection: Utilization of agricultural waste to reduce incineration pollution.
Fireproof and heat-resistant: Silica endows natural flame retardancy (up to B1 grade).
Insect and mold prevention: High silicon content, less prone to the growth of fungi or pests
Application of Rice husk Particle board:
Fireproof building materials: partition boards, fireproof door cores (taking advantage of their flame retardancy).
Furniture base materials: cabinet and drawer bottom plates (surface veneer required).
Packaging material: Replace EPS foam for cushioning packaging.
Decorative panels: embossed panels, sound-absorbing panels (can be treated by embossing process)
Rice Husk Particle Board Making Machine
Particle Board Production Process
Particleboard is a type of artificial board made from wood or non-wood plant fibers (such as bagasse and rice husks) through processes like crushing, drying, gluing and hot pressing
(1) Raw material preparation
Wood raw materials: small-diameter wood, branches and twigs, and wood processing residues (such as sawdust and wood shavings).
Wood raw materials: small-diameter wood, branches and twigs, and wood processing residues (such as sawdust and wood shavings).
Non-wood raw materials: bagasse, rice husks, straw, etc. (Additional pretreatment is required).
Raw material storage: It is necessary to prevent moisture and mold to avoid deterioration
(2) Raw material crushing and screening
Coarse crushing: Break wood or agricultural residues into small pieces (20 to 50mm).
Coarse crushing: Break wood or agricultural residues into small pieces (20 to 50mm).
Fine crushing: Further crush into particles suitable for particleboard (0.2-3mm).
Screening: Remove overly large or fine particles to ensure uniformity
(3) Drying
The moisture content of the raw materials should be reduced to 3% to 6% (if it is too high, it will affect gluing; if it is too low, it will be prone to breakage).
The moisture content of the raw materials should be reduced to 3% to 6% (if it is too high, it will affect gluing; if it is too low, it will be prone to breakage).
(4) Glue application and mixing
Urea-formaldehyde resin (UF), phenolic resin (PF) or MDI adhesive is used, with an application rate of 8% to 12% (adjusted according to the raw materials).
Urea-formaldehyde resin (UF), phenolic resin (PF) or MDI adhesive is used, with an application rate of 8% to 12% (adjusted according to the raw materials).
Modifiers such as water repellents (paraffin) and flame retardants can be added
(5) Paving and shaping
Mechanical paving or air flow paving is adopted to ensure uniform density of the slab
Mechanical paving or air flow paving is adopted to ensure uniform density of the slab
(6) Pre-pressing and hot pressing
Pre-pressing: Preliminary compaction to reduce the exhaust time during hot pressing.
Pre-pressing: Preliminary compaction to reduce the exhaust time during hot pressing.
Hot pressing: High-temperature and high-pressure curing adhesive (temperature 180~220℃, pressure 2.5~ 4.0MPa)
(7) Cooling and trimming
Cooling: Prevent the sheet from deforming.
Cooling: Prevent the sheet from deforming.
Trimming: Remove burrs and standardize dimensions (such as 1220×2440mm)
(8) Sanding and quality inspection
Sanding: Enhance surface flatness (double-sided sanding).
Sanding: Enhance surface flatness (double-sided sanding).
Quality inspection: Testing density, strength, formaldehyde emission, etc
Bagasse VS Rice Husk Features
Fearture | Bagasse | Rice husk |
Main components | Cellulose (45% - 55%), lignin (20% - 25%) | Cellulose (35% - 45%), silicon dioxide (15% - 20%) |
Fiber structure | Long fibers, similar to wood, easy to glue | Short fibers, with silicon on the surface, are difficult to bond |
Moisture content (initial) | 40%~50% | 10%~15% |
Bulk density | Lower (Loose) | Higher (containing silicon, denser) |
Preprocessing requirements | It needs to be dried and sugar removed | Desilication is required (alkaline treatment/high-temperature carbonization) |
Manufacturing Technique Comparison
Production chain | Bagasse Particleboard | Rice husk Particleboard |
Crushing/fiber separation | High-temperature drying is required (reducing the moisture content to 8% - 12%). | The drying requirement is relatively low (low initial moisture content) |
Resin content | 8% to 12% (similar to wood) | 12% to 18% (higher glue content required) |
Hot pressing parameter | Temperature: 180-200℃, pressure: 2.5-3.5MPa | Temperature: 180-200℃, pressure: 3.0-4.5MPa (higher pressure) |
After-treatment | Conventional sanding and edge trimming | Wear-resistant cutting tools (silicon wear equipment) are required |
MINGHUNG OSB&MDF MACHINERY
China Manufacturer /Factory /Supplier of Particle Board Making Machine
We are Shandong MINGHUNG OSB&MDF Machinery Equipment Manufacturing Co.,ltd, China factory and supplier of Composite panel making machine, which includes OSB board making machine, MDF panel making machine, and Particleboard making machine.
Our factory can offer you different production line as your production capacity, panel thickness and size, raw materials and other conditions.
We have high production technique and lathes, workers and engineers with rich production experience, and professional designer who can design the factory and machines for you.
The whole line includes Drum chipper, Disc chipper, Ring flaker, Silo, Drum screen /Vibrating screen, Glue dosing and applying system, Glue blender, Mat forming line, Continuous Pre-press, Multi-layers Hot press & Continuous flat presses, Cooling frame, Cross cutting saw, Edge cutting saw, Sanding machine line and related machines and parts.
After we keep good communication, our team can design a suitable and good quotatioan for you.
Packaging & Shipping
Welcome Contact Us
We will reply you quickly, and offer more information with you. Ensure offer Suitable and Good machine for you.
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