Architectural Formwork-Specific Size OSB Production Equipment
Product Details
| Customization: | Available |
|---|---|
| After-sales Service: | 1 Year |
| Warranty: | 1 Year |
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Basic Info.
- Model NO.
- MH-OSB
- Type
- OSB Production Line
- Automatic
- Automatic
- Certification
- CE, ISO
- Production Line Type
- Continuous Press OSB Line
- Designed Capacity
- Annual Output 100,000-300,000 M³ (Customizable Bas
- Formwork Thickness Range
- 12mm,15mm,18mm,21mm,24mm (Other Thicknesses Availa
- Product Density
- 650-720 Kg/M³ (High Strength Requirement)
- Trademark
- MINGHUNG
- Origin
- China
- HS Code
- 841939
- Production Capacity
- 10 Sets/Year
Product Description
Architectural Formwork-Specific Size OSB Production Equipment
This Architectural Formwork-Specific Size OSB Production Line is a high-efficiency manufacturing system specially designed for producing concrete pouring formwork. The line is comprehensively optimized for the core requirements of architectural formwork: high strength, high water resistance, high reuse cycles, and dimensional stability. It produces OSB formwork products with excellent performance that can fully replace traditional plywood formwork. The production line adopts a modular design with fully automated control from raw material processing to finished product stacking, ensuring batch consistency and helping customers seize the initiative in the architectural formwork market.
Production Line Process
1. Raw Material Preprocessing: Log debarking, cleaning, and cutting to ensure material cleanliness.
2. Strand Preparation: Processing log sections into uniformly sized high-quality strands using a long-log strander.
3. Drying and Screening: Drying strands to appropriate moisture content and precisely screening into surface and core layer materials.
4. Glue Application and Blending: Layered glue application, using high-water-resistance phenolic resin for the surface layer and modified UF resin or MDI for the core layer.
5. Oriented Forming: Three-layer oriented forming to ensure high longitudinal strength.
6. Pre-pressing and Hot Pressing: Mat pre-pressing followed by forming in a continuous press under high temperature and pressure.
7. Cooling and Conditioning: Board cooling followed by appropriate conditioning to release internal stress.
8. Dimension Cutting: Precise trimming to standard architectural formwork sizes.
9. Sanding Treatment: Double-sided thickness sanding to ensure thickness tolerance and flatness.
10. Quality Inspection: Automatic inspection system checking strength, density, and defects of each board.
11. Stacking and Packaging: Automatic stacking and packaging according to customer requirements.
Core Components
Raw Material Handling System: Heavy-duty debarker, drum washer, multi-blade cutting saw.
Strand Preparation System: Long-log strander (ring or drum type), strand re-crusher, strand storage system.
Drying and Screening System: Three-pass rotary dryer, air classification system, dry strand storage silos.
Glue and Additive System: High-speed blender, phenolic resin preparation system, wax emulsion addition system.
Forming and Laying System: Mechanical oriented forming heads, three-head former, mat pre-press.
Hot Press System: Continuous press (length configurable based on capacity).
Finishing System: Board turnover cooler, cross-cut and trim saws, double-sided thickness sander.
Inspection and Packaging System: Online density detector, automatic stacker, metal strapping machine.
Control System: Fully automated PLC control system with MES (Manufacturing Execution System).
Core Advantages
Specialized Design: Entire line optimized for formwork product characteristics, not a modified general-purpose line.
High Strength Output: Special forming process and resin formulation yield MOR (Modulus of Rupture) over 22 MPa.
Excellent Water Resistance: High-water-resistance resin formulation and process achieve 24-hour thickness swell <12%.
High Reuse Performance: Product designed for over 15 reuse cycles, significantly reducing construction costs.
Dimensional Stability: Special drying and hot pressing process control minimizes deformation in various humidity environments.
Superior Surface Quality: Fine sanding and optional overlay treatment ensure smooth concrete pouring surface.
Significant Cost Advantage: Raw material cost over 30% lower than plywood formwork, with comparable service life.
Good Environmental Performance: Can use low-formaldehyde or formaldehyde-free adhesives to meet green building requirements.
Architectural Formwork Specific Sizes
Standard sizes for architectural formwork OSB mainly include:
International Common Specifications: 1220×2440mm (4 feet × 8 feet) — Most common specification.
European Common Specifications: 1250×2500mm.
Large Formwork Specifications: 1220×3050mm (4 feet × 10 feet), 1500×3000mm.
Special Project Specifications: Customizable up to 4000mm length and 2100mm width based on customer needs.
Thickness is mainly 15mm, 18mm, and 21mm, with 18mm being the most commonly used, balancing strength and weight.
Production Raw Materials
Main Wood Species: Southern Pine, Radiata Pine, Poplar, Eucalyptus and other fast-growing timber; log diameter should be above 15cm.
Wood Quality: Wood moisture content preferably 40-60%, free from severe decay and large knots.
Adhesives:
Surface Layer: High-water-resistance Phenolic Resin (PF).
Core Layer: Modified Urea-Formaldehyde Resin (MUF) or Polyurethane (MDI).
Additives: Wax emulsion (waterproofing agent), curing agent, release agent, etc.
Overlay Materials (Optional): Phenolic resin impregnated paper, polymer film, etc.
Company Profile
Shandong MINGHUNG OSB&MDF Machinery Equipment Manufacturing Co.,Ltd.
MINGHUNG is a leading company in the industry of OSB&MDF making machine. With a strongfocus on producing high-quality machinery, we specialize in manufacturing thecomplete production line of Medium density fiberboard (MDF), High densityfiberboard (HDF),Particle board (PB), Oriented strand board (OSB) , Veneerable super strong particle board (LSB),Laminated board and veneer.
Packing & Delivery
Exhibition photos
Frequently Asked Questions (FAQs)
1. Q: What is the minimum investment scale for this production line?
A: For a complete architectural formwork OSB production line with an annual capacity of 100,000 m³, the investment is approximately 30-40 million RMB, depending on configuration and automation level.
2. Q: What is the energy consumption of the production line?
A: The line features energy-saving design. Approximate consumption per m³ of OSB: Electricity 180-220 kWh, Steam 1.2-1.5 tons (or Natural Gas 80-100 m³). We provide optimized energy center solutions that can utilize wood waste for heating.
3. Q: What is the delivery and installation timeline for the equipment?
A: Typically 12-18 months from contract signing to commissioning: Design 3 months, Manufacturing 6 months, Installation & Commissioning 3-6 months. We provide "Turnkey" project services, responsible for overall coordination.
4. Q: How is training and technical support provided?
A: We provide: On-site training during installation; On-site guidance during initial production; Regular remote technical support; Spare parts supply guarantee. Detailed operation and maintenance manuals are also provided.
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